|
|
The main components were sourced from my local
Maplins. Unfortunately I had to make do with whatever stock they had.
Personally I would have preferred a 'figure of eight' two-pin power socket
rather than the three-pin 'kettle lead' type that they had in stock. Also
the sockets and plugs for the leads to the lights are rather big, but, I
wasn't entirely convinced about using CAT5 and opted for thicker cable in
the end. |
| |
|
|
|
|
| |
|
|
The three pin plugs for the light leads are XLR type, with
Maplin code BE89W |
|
The XLR sockets are Maplin code KC53 |
| |
|
|
|
|
| |
|
|
Spacers are required to raise the circuit board up from the
base of the case. These are Maplin code FS36 |
|
The mains power socket is Maplin code HL15 |
| |
|
|
|
|
| |
The case itself is Maplin code BZ75 it is quite large
but this was necessary because of the connectors I was using. It also leaves
some room for other components to be added like some form of controller. |
| |
|
|
|
|
| |
|
|
The first step is to cut the hole for the power socket. I
marked the case first with pencil. Then drilled the corners of the area to
be cut. |
|
A mini-cutter (like a Dremel) was used to cut out the hole,
making sure that it was not too large and would be covered by the edges of
the socket |
| |
|
|
|
|
| |
|
|
Small holes were drilled for the bolts which will hold the
power socket in place. |
|
I bought these nuts and bolts, but using a 3mm drill bit to
make the holes in the case I found that the bolts could be used without
nuts. |
| |
|
|
|
|
| |
|
|
Next step was to cut holes for the XLR sockets.
Unfortunately I didn't have a drill bit the right size (I would guess a 20mm
would be right). So I had to drill a smaller hole and then use a mini
sanding drum to make it larger. The 'faceplates' of the sockets would cover
up my rough edges. |
|
The finished case isn't too bad,it could be neater with
black screws or smaller sockets, but it is never going to be seen, so I'm
happy. |
| |
|
|
|
|
| |
|
|
Now it's just a question of connecting the circuit board to
the sockets. The power in socket has spade connector which make it easy, but
the back of the XLR sockets require soldering. |
|
I just pulled some wire out of a mains lead, far more than
is required for the low voltage and current, but there was no point in
buying cable specially for this. |
| |
|
|
|
|
| |
|
|
Unfortunately
I could not source the right plugs for the connectors
that are already on the circuit board. So I decided to remove them. |
|
The arrows show where the solder on the existing connectors
needs to be melted to remove them. It seems that the solder on the board is
fairly high melting, so a very hot soldering iron is required. |
| |
|
|
|
|
| |
|
|
Here the connectors have been removed and the holes in the
board cleaned a little so that the wires can be pushed through. |
|
There are of course only two wires for the AC connection and
two holes in the board. For the DC connection I needed two pairs, so the two
live wires were twisted together and pushed into a single hole. The two
ground wires could actually go into adjacent holes as they were commoned on
the tracking. |
| |
|
|
|
|
| |
|
|
The base of the case was marked in line with the corners of
the board, then drilled and the spacers added. |
|
Finally everything is connected up and the case can be
screwed shut. |
| |
|
|
|
|
| |
All that remained was for the cables to be made
up using the XLR plugs on one end and spade connectors on the other. I
decided to connect up all three wires on the cable so that in the future, if
there was a controller added within the case, then the connections would be
ready in all the lights. |